For better cooling systems: Researchers develop super heat exchangers-with AI

The contribution for better cooling systems: Researchers develop super heat exchangers-with AI, first appeared at the online magazine Basic Thinking. You can start the day well every morning via our newsletter update.

Heat exchanger KI cooling system Artificial intelligence 3D printing

A team of researchers from Illinois has developed a heat exchanger with the help of artificial intelligence and 3D printing that significantly exceeds the performance of conventional systems. It is used in particularly demanding areas such as space travel.

Whether as air conditioning, refrigerator or in data centers: cooling systems are becoming increasingly important. The heart of many of these systems are heat exchangers that promote heat from one fabric room into another.

They are relatively easy to manufacture, consist of winding pipes and right -angled compounds. Researchers at the University of Illinois Urbana-Champaign now want cooling systems new heat exchangers optimize. To do this, rely on 3D printer and artificial intelligence.

Highly efficient heat exchanger thanks to AI

Instead of relying on classic designs, the researchers have developed a completely new inner life for heat exchangers. This includes corrugated channels, small pyramids and tiny slats, which are intended to increase the surface and thus make the heat output more efficient.

The aim is to optimize a particularly common refrigerant circuit (with the fabric R-134a). This circulation is also part of common air conditioning systems. Cold water cools down the gaseous refrigerant and liquefies it. In order for the heat to be transmitted particularly well, water and refrigerant must touch as closely as possible with a thin partition.

In order to enlarge the interfaces, the researchers carried out 36,000 simulations and determined an optimal design with the help of artificial intelligence. They then produced the component with a special 3D printing technique: the so-called laser sinter. A layer of metal powder merges – in this case aluminum.

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Performance data set new standards

The result: The new heat exchanger was able to transport more heat than many common standard models – and that with the same pump output. According to the researchers, the system’s power density should be over six megawatts per cubic meter. This corresponds approximately to an increase in efficiency of up to 50 percent compared to classic systems.

As impressive as the technology appears, it will probably not get its way into the refrigerator. Because used 3D printing vessels of the researchers is relatively slow and expensive-zRequest compared to conventional production. FThe technology is apparently already relevant for use in areas with special requirements. Among them: space travel, high -performance vehicles or ships with sensitive electronics.

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As a tech industry expert, I am incredibly impressed by the development of super heat exchangers with AI technology. This advancement has the potential to greatly improve cooling systems in various applications, from electronics to industrial processes.

The use of AI in heat exchangers allows for more precise control and optimization of cooling processes, leading to increased efficiency and reduced energy consumption. This will not only benefit the performance and longevity of electronic devices, but also contribute to a more sustainable and eco-friendly approach to cooling technology.

I am excited to see how this technology continues to evolve and be implemented in various industries, and I believe it has the potential to revolutionize the way we approach cooling systems in the future. It is a great example of how innovation and technology can work together to solve complex challenges and improve our everyday lives.

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